Plant Capabilities

Learn more about our 58,000 sq ft bottling plant in Yorba Linda, CA

Batching

  • 350 gallon minimum batch size
  • 7,500 gallon maximum batch size
  • 2,550 – 9,000 PSI pre-process high pressure homogenization
  • 2,550 – 3,000 PSI post-process inline aseptic homogenization

Aseptic Dosing Capabilities

Post Thermal Injection of vitamins, flavors, neutraceutical blends, lactoferrin, etc.

Processing Capabilities

200 million units annually of high acid shelf stable aseptic cold fill products with 12 month shelf life with appropriate packaging, and low acid ESL (refrigerated) aseptic products with 3 month shelf life with appropriate packaging:

  • Aseptic Tetra Pack VTIS (2,100 gallons per hour processing speed)
    • 190-270 degrees F for 30-60 seconds plate & frame
    • 285-305 degrees F for 4-20 seconds direct steam
  • Aseptic Tetra Drink Tubular (6,000 gallons per hour processing speed)
    • 190-250 degrees F for 30 seconds plate & frame

Filling and Down Stream Capabilities

  • Inline aseptic homogenization post process (2500/500 PSI)
  • Filler A cold fill high acid Aseptic / ESL (180-220 BPM)
    • Rotary 18 head filler inline capper
    • 30 gallons per minute
  • Filler B cold fill high acid Aseptic / ESL (220-500 BPM)
    • Rotary 18 head filler inline capper
    • 60 gallons per minute
  • High acid aseptic tote filling capabilities
    • 55 gallon aseptic drums
    • 330 gallon space kraft totes

Down Stream

Bottle types with existing change parts:

  • 10.5 oz HDPE bottle
  • 15.2 oz HDPE bottle
  • 32 oz HDPE bottle
  • 1/2 gallon HDPE
  • 16 oz HDPE
  • 4 oz HDPE
  • 500 ml water bottle (PET)

Certifications

Kosher & Organic available

Laboratory Testing

  • Micro Testing (TPC, Yeast / Mold, Coliform)
  • BacTAlert, GC Mass Spec, HLPC
  • Laser Diffraction Particle Size Analyzer
    • 900 um – 2000 Micron Range
    • 21 CFR Part II Compliant
  • Brookfield DV-II Viscometer